Welding Engineering

Our Welding Engineering Study provides a comprehensive technical evaluation of welding requirements for fabrication, construction, repair, and modification activities in oil and gas facilities. The study ensures that welding practices are technically sound, fit-for-purpose, and aligned with material properties, service conditions, and applicable codes and standards. It supports safe and reliable performance of welded joints in critical mechanical equipment such as pressure vessels, piping systems, pipelines, tanks, and structural components.

The study integrates base material characteristics, welding processes, joint design, consumable selection, heat input control, and post-weld heat treatment (PWHT) requirements to develop or review welding solutions suitable for the intended service. Special attention is given to challenges such as sour service, high-pressure and high-temperature operation, dissimilar metal welds, repair welding, and weldability concerns. Potential risks including hydrogen cracking, hardness exceedance, residual stresses, and metallurgical degradation are systematically evaluated.

The outcome of the Welding Engineering Study is a robust and execution-ready welding basis that minimises fabrication and in-service integrity risks. clients benefit from reduced weld repair rates, improved weld quality, regulatory compliance, and confidence in long-term performance.

Welding engineers in the oil and gas industry are tasked with selecting the appropriate welding methods, materials, and techniques that withstand harsh environmental conditions, high-pressure situations, and corrosive elements. The precision and quality of welds are paramount, given the safety and operational implications of welded joints in critical infrastructure such as pipelines, offshore platforms, and refining equipment. Welding engineering also involves adhering to industry codes and standards, conducting rigorous inspections, and implementing advanced welding technologies to ensure the longevity and reliability of welded structures. As a discipline, welding engineering contributes significantly to the overall safety, efficiency, and integrity of operations in the oil and gas and refining sector.

Deliverables & Activities

  • Specification for Welding & NDE for Piping
  • Specification for Welding & NDE for Pipelines
  • Specification for Welding & NDE for Equipment
  • Specification for Cladding & Weld overlay of Piping & Equipment
  • Review of WPS
  • Fabrication Controls
  • Selection of Welding Process
  • Specification for Mechanically Lined Pipe